Client projects
Solar Energy System
BP Solar x TATA
Solor Busbar in form of Diode Board with Heat-Dispensing Function
Ultra-thin diode board engineered for high-efficiency solar modules, integrating heat dispersion and mechanical reinforcement in a compact architecture
Challenges
As solar modules become thinner and lighter, traditional busbars and diode boards become increasingly fragile. The real challenge isn’t just conductivity — it’s maintaining structural integrity under thermal cycling, vibration, and long-term outdoor exposure.
Our Solution
Through proprietary processing and precision lamination control, we reinforced the structure while preserving an ultra-thin form factor — improving durability without compromising electrical efficiency.
Telecommunication Application
CISCO
50Ω & 75Ω Broadband Coaxial Cable
High-frequency broadband coaxial cable assemblies designed for signal integrity, low attenuation, and stable impedance performance in telecom infrastructure.
Challenges
At 50Ω and 75Ω specifications, even minor dimensional deviations can cause signal reflection and transmission loss. Connector termination consistency, shielding effectiveness, and impedance control are critical — especially in high-frequency environments.
Our Solution
We optimized impedance matching, shielding structure, and connector assembly tolerances to ensure stable signal transmission and long-term reliability under demanding field conditions.
Automotive / Industrial Application
Flowserve
Terminal Block for Liquid Storage Control Valve
High-density terminal block assembly engineered for precision liquid storage control systems, ensuring stable signal transmission in mission-critical environments.
Challenges
This product operates in environments exposed to vibration, temperature variation, and potential chemical exposure.
High pin-count density increases assembly complexity and risk of miswiring or signal instability.
Our Solution
We implemented precision molding, structured wire routing, and strict assembly control to enhance reliability while maintaining compact architecture and serviceability.
Decorative & Consumer Lighting
GE
Lead-Free LED Cable Assembly
Lead-free LED cable assembly designed for decorative lighting applications, combining environmental compliance with long-term electrical stability.
Challenges
Consumer lighting demands flexibility, consistent brightness, and environmental compliance (RoHS / lead-free standards).
Material selection directly affects heat resistance, discoloration, and long-term performance.
Our Solution
We balanced material formulation, soldering control, and thermal management to achieve compliance, visual consistency, and production scalability.
Consumer
OVIS Design
BBQ grill/smoker thermostat
Integrated thermostat controller designed for BBQ grills and smokers, delivering precise temperature control in high-heat environments.
Challenges
This product must operate under continuous high temperatures (200–425°F+), grease exposure, and outdoor conditions.
Mechanical durability, knob calibration accuracy, and thermal stability are critical — especially when safety is involved.
Our Solution
We engineered a heat-resistant housing, reinforced control structure, and precise calibration mechanism to ensure stable temperature regulation and extended product lifespan.
